Application
Aerospace & High-End Equipment Manufacturing
Aerospace components use tough materials such as titanium alloys, GH4169, and high-temperature superalloys, which demand stable, precise sawing.
Cutting Challenges:
- Extremely high hardness and strong work-hardening behavior
- Severe heat generation during cutting
- Strict precision and low kerf-loss requirements
- Long cutting cycles requiring stable blade performance
Our Solution:
- Carbide band saw blades provide high wear resistance and maintain hardness at elevated temperatures, reducing blade changes.
- Hydraulic clamping ≥5 MPa ensures stable cutting of high-strength alloys.
- Coolant immersion helps manage heat and protects blade life.
Recommended Equipment:
Carbide band saw machines, heavy-duty gantry saws, carbide blades.
Typical Applications:
Turbine disks, landing gear materials, and engine components in aerospace manufacturing.
Basic Industrial Materials & Auto Parts Production
Steel mills and auto parts factories require efficient cutting of bars, tubes, and plates as the first step of mass production.
Cutting Challenges:
- High feeding frequency for large-volume production
- Requirements for burr-free, flat cutting surfaces
- Consistent fixed-length accuracy
- Need for continuous, unmanned cutting cycles
Our Solution:
- PLC-controlled feeding achieves ±0.1 mm/m accuracy for batch sawing.
- Hydraulic automatic cycles (clamp → cut → return) improve throughput.
- Rigid machine frame ensures clean, flat cut surfaces.
Recommended Equipment:
Automatic band saw machines, circular saws, bimetal or carbide blades.
Typical Applications:
Bearing steel, alloy steel bars, precision tubes for automotive and machining industries.
Energy, Power Equipment & Heavy Machinery
Nuclear power, shipbuilding, and heavy-equipment manufacturing often involve cutting large-section billets and structural steel.
Cutting Challenges:
- Large cross-sections (Ø650 mm round steel, 600×600 mm square steel)
- High cutting resistance requiring extreme machine rigidity
- Thermal shock when cutting high-temperature alloy parts
- Need for long, stable cutting cycles
Our Solution:
- High-rigidity saw frames ensure accuracy on thick materials.
- Multi-edge carbide blades improve penetration and cutting efficiency.
- Negative rake angle blades reduce thermal shock risk when cutting high-temperature alloys.
Recommended Equipment:
Large gantry band saws, heavy-duty horizontal saws, multi-edge carbide blades.
Typical Applications:
Power station components, turbine shafts, ship engine blocks, nuclear-grade alloy materials.
Precision Manufacturing & Automated Lines
Precision machining and mold manufacturing require stable, repeatable cutting as the initial step in their production process.
Cutting Challenges:
- High accuracy and stable repeatability
- Integration with robotic or automated feeding systems
- Need to minimize manual intervention
- Smaller batch sizes but high precision requirements
Our Solution:
- PLC + touchscreen control supports parameterized cutting programs.
- Robotic feeding compatibility enables continuous automated operation.
- Stable performance on tool and mold steel ensures good downstream processing quality.
Recommended Equipment:
Precision circular saws, CNC band saws, blades for tool steel.
Typical Applications:
Mold bases, tool steel blocks, precision plates for automated production lines.
